HASTELLOY X Filler Metal (ERNiCrMo-2)

Specification

Alloy X is a nickel-chromium-molybdenum “superalloy” used for MIG, TIG or plasma arc welding of similar base metals such as Hastelloy® X to itself or to stainless steel, carbon steel and low alloy steels. This filler metal offers an exceptional combination of oxidation, corrosion and thermal shock resistance. The weld deposits of Alloy X exhibit high-temperature strength and resist weld metal fatigue at temperatures up to 2200°F. Alloy X is commonly used in the aerospace industry for engine tailpipes, turbine blades, nozzle vanes and after-burner components. It is also used in petrochemical applications to combat stress corrosion cracking.

 
Specification Chart of HASTELLOY X Filler Metal

Specifications AWS A5.14 ERNiCrMo-2 ( NO6002)
AWS AWS A5.14
Class ErNiCrMo-2
Available Diameters
  • 0.035" (0.9mm)
  • 0.045" (1.14mm)
  • 0.062" (1.6mm)
  • 0.093" (2.4mm)
  • 0.125" (3.2mm)
Length
  • 36" (915mm)
  • 39” (1000mm)
 Packaging (kg)

TIG

  • 0.062" (1.6mm) x 39" (1000mm) : 5.0 Kg x Pack
  • 0.093" (2.4mm) x 39" (1000mm) : 5.0 Kg x Pack
  • 0.125" (3.2mm) x 39" (1000mm) : 5.0 Kg x Pack

MIG

  • 0.035" (0.9mm): 15Kg x Spool
  • 0.047" (1.2mm): 15Kg x Spool
Key Features
  • The Ni-Cr-Mo alloy system provides excellent resistance to oxidizing and reducing environments
  • It Meets AMS 5798G chemical and tolerance requirements
  • Used for welding nickel-chromium-molybdenum base materials to itself, steel and other nickel base alloys.

 

HASTELLOY X Filler Metal

165LX TIG A5.14 ErNiCrMo-2

152eX MIG A5.14 ErNiCrMo-2

61mig1X MIG A5.14 ErNiCrMo-2

 

HASTELLOY X Filler Metal

HASTELLOY X finds use in petrochemical process equipment and gas turbines in the hot combustor zone sections. Also used for structural components in industrial furnace applications because of its excellent oxidation resistance.

HASTELLOY X is recommended especially for use in furnace applications because it has unusual resistance to oxidizing, reducing, and neutral atmospheres. Furnace rolls made of this alloy were still in good condition after operating for 8700 hours at 2150 Deg. F. Furnace trays, used to support heavy loads, have been exposed to temperatures up to 2300 Deg. F. in an oxidizing atmosphere without bending or warping. Alloy X is equally suitable for use in jet engine tailpipes, afterburner components, turbine blades, nozzle vanes, cabin heaters, and other aircraft parts.

Gas turbine combustion cans and ducting, heat-treating equipment.

Alloy X has wide use in gas turbine engines for combustion zone components such as transition ducts, combustor cans, spray bars and flame holders as well as in afterburners, tailpipes and cabin heaters. It is recommended for use in industrial furnace applications because it has unusual resistance to oxidizing, reducing and neutral atmospheres. Furnace rolls of this alloy were still in good condition after operating for 8,700 hours at 2150 degrees F (1177 degrees C). HASTELLOY X is also used in the chemical process industry for retorts, muffles, catalyst support grids, furnace baffles, tubing for pyrolysis operations and flash drier components.

Useful Properties for Aircraft and Furnace Parts - HASTELLOY X is recommended especially for use in furnace applications because it has unusual resistance to oxidizing, reducing, and neutral atmospheres. Furnace rolls made of this alloy were still in good condition after operation for 8,700 hours at 2150 Deg. F (1177 Deg. C).

HASTELLOY X Filler Metal

AWS A5.14

ErNiCrMo-2

UNS NO6002

Cr Cu Nb + Ta
S Ni
C
Mn
Si
P
20.0 - 23.0
0.5 max
--
0.03 max
Remainder
0.05 – 0.15 1.0 max
1.0 max
0.04 max
Fe  Zr Ti Co  Mo AI B W Other  
17.0 - 20.0
--
--
0.5 - 2.5
8.0- 10.0
--
--
0.2 - 2.0
0.50 max

 

  • Ni  = Nickel
  • Cr = Chromium
  • Mn = Manganese
  • TA = Tantalum
  • Nb = Niobium
  • Fe = Iron
  • Ti = Titanium
  • Si = Silicon
  • Cu = Copper
  • C = Carbon
  • P = Phosphorus
  • S = Sulfur
  • Co = Cobalt

For more symbols click here

 

HASTELLOY X Filler Metal

  Tensile Strength MPa (ksi) Yield Strength MPa (ksi)
Elongation %
AWS Requirements 95 Ksi / 600 MPa typical
35 Ksi / 240 MPa typical 35%
 Typical Performance -- -- --
Density g/cm3 Melting Point ℃ Electrical Resistivity μΩ-m Permeability at 70°F (21°C) and 200 oersted (15.9 kA/m)
8.22 g/cm3 1260 - 1355  ℃ -- --

 

HASTELLOY X Filler Metal

Diameter Process Volt Amps
Gas
1/16" 1.6mm TIG 14 - 18
90 - 130
100% Argon
 3/32" 2.4mm TIG 15 - 20
120 - 175
1/8" 3.2mm TIG 15 - 20 150 - 220
.035" 0.9mm MIG 26 - 29
 150 - 190
Spray Transfer 100% Argon
.047" 1.2mm MIG 28 - 32  180 - 220  Spray Transfer 100% Argon
1/16" 1.6mm MIG 29 -33  200 - 250 Spray Transfer 100% Argon

 

Our Pricing list of HASTELLOY X Filler Metal

Our Part  No. ErNiCrMo-2 Filler Metal Hastelloy X Details List  ErNiCrMo-2 Filler Metal Hastellow X Price
M22612S14 Hastelloy X MIG - AWS A5.14 ERNiCrMo-2 / 0.035" (0.9mm) Od - (15 Kg per spool)
only per request
M22612S15 Hastelloy X MIG - AWS A5.14 ERNiCrMo-2 / 0.047" (1.20mm) Od - (15 Kg per spool)

only per request

M22612S16 Hastelloy X MIG - AWS A5.14 ERNiCrMo-2 / 0.062" (1.60mm) Od - (15 Kg per spool)

only per request

T2262412 Hastelloy X TIG - AWS A5.14 ERNiCrMo-2 / 0.062" (1.60mm) Od - Lenght 39" (1000mm) (4.54 Kg per Pack)

only per request

T2262412 Hastelloy X TIG - AWS A5.14 ERNiCrMo-2 / 0.093" (2.40mm) Od - Lenght 39" (1000mm) (4.54 Kg per Pack)

only per request

 

Conclusion

ErNiCrMo-2 is a nickel-based alloy typically used for welding applications requiring high temperature and corrosion resistance. This alloy, also known as Hastelloy C-276, comes in various forms to suit different welding processes and applications. The most common forms of ErNiCrMo-2 or Hastelloy C-276 include:

  1. Welding Wire: ErNiCrMo-2 welding wire is available in various diameters and spools for use in gas tungsten arc welding (GTAW or TIG) and gas metal arc welding (GMAW or MIG) processes. It is used to make high-temperature and corrosion-resistant welds on materials like stainless steels, other nickel alloys, and more.
  2. Welding Electrodes: Welding electrodes made from ErNiCrMo-2 are designed for shielded metal arc welding (SMAW or stick welding). These electrodes are used for welding applications that require the high-temperature properties and corrosion resistance of Hastelloy C-276.
  3. Welding Rods: ErNiCrMo-2 welding rods are used in oxyacetylene welding and brazing processes. These rods are suitable for joining or overlaying components where high-temperature resistance and corrosion resistance are essential.
  4. Welding Flux-Cored Wire: Flux-cored wire made from ErNiCrMo-2 may also be available for applications that require high deposition rates and a high-quality weld bead. It is used in industries where Hastelloy C-276’s corrosion resistance is critical.
  5. Powder: In specialized welding and additive manufacturing processes, ErNiCrMo-2 powder may be used. This form is often utilized in powder metallurgy techniques like laser powder bed fusion or electron beam melting.
  6. Bars and Plate Stock: While ErNiCrMo-2 is primarily used in welding consumables, Hastelloy C-276 is available in the form of bars, plates, and other semi-finished products. These materials can be used to fabricate components and structures that require high-temperature and corrosion resistance properties.

HASTELLOY X Filler Metal suppliers

esab elecro  lincoln electro metrode electro  special metal electro 
nihon electro wellweld electro arcos electro bohier electro

 

 

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