What is Chemical
Engineering?

Chemical engineering involves the production and manufacturing
of products through chemical processes.

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What do chemical
engineers do?

Broadly, chemical engineers conceive and design
processes involved in chemical manufacturing.

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What Skills Do Where is chemical
engineering used?

Chemical engineering is most often found in large-scale manufacturing plants,
where the goal is to maximize productivity and product quality while minimizing costs.

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What’s it like to study
chemical engineering?

Chemical engineering is a rewarding and exciting degree. Study may be
over 3 or 4 years depending on the final qualification.

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Chemical Engineer

Chemical engineers develop raw materials into a range of useful products. A career in the field will see you creating petrochemicals, medicine and plastics.

 As a chemical engineer, you'll be involved in the design and development of a range of products. Your work will focus on changing the chemical, biochemical and physical state of a substance to turn it into something else, such as making plastic from oil.
You'll need to understand how to alter raw materials into required products, while taking into consideration health and safety and cost issues.
You can work in a variety of industries including:

  • Energy
  • Food and Drink
  • Oil and Gas
  • Pharmaceuticals
  • Plastics
  • Toiletries
  • Water Treatment.

 

What is chemical engineering?

Chemical engineering involves the production and manufacturing of products through chemical processes. This includes designing equipment, systems, and processes for refining raw materials and for mixing, compounding, and processing chemicals.
Chemical engineers translate processes developed in the lab into practical applications for the commercial production of products, and then work to maintain and improve those processes. They rely on the main foundations of engineering: math, physics, and chemistry. Biology also plays an increasingly important role.

 

What do chemical engineers do?

Broadly, chemical engineers conceive and design processes involved in chemical manufacturing. The main role of chemical engineers is to design and troubleshoot processes for the production of chemicals, fuels, foods, pharmaceuticals, and biologicals, to name just a few. They are most often employed by large-scale manufacturing plants to maximize productivity and product quality while minimizing costs.
Chemical engineers affect the production of almost every article manufactured on an industrial scale. Some typical tasks include:

  • Ensuring compliance with health, safety, and environmental regulations
  • Conducting research into improved manufacturing processes
  • Designing and planning equipment layout
  • Incorporating safety procedures for working with dangerous chemicals
  • Monitoring and optimizing the performance of production processes
  • Estimating production costs

Where is chemical engineering used?

Chemical engineering is most often found in large-scale manufacturing plants, where the goal is to maximize productivity and product quality while minimizing costs. The aerospace, automotive, biomedical, electronic, environmental, medical, and military industries use chemical engineering to develop and improve their technical products, such as:

  • Ultrastrong fibers, fabrics, and adhesives for vehicles
  • Biocompatible materials for implants and prosthetics
  • Films for optoelectronic devices

Responsibilities

Your daily activities will be extremely diverse and largely depend on the role and the sector in which you work. However, you'll generally need to:

Work closely with process chemists and control engineers to ensure the process plant is set up to provide maximum output levels and efficient running of the production facility

Design plant and equipment configuration so that they can be readily adapted to suit the product range and the process technologies involved, taking environmental and economic aspects into account

  • Set up scale-up and scale-down processes, including making appropriate changes, to equipment design and configuration
  • Assess options for plant expansion or reconfiguration by developing and testing process simulation models
  • Design, install and commission new production plants, including monitoring developments and troubleshooting
  • Optimise production by analysing processes and compiling debottleneck studies
  • Apply new technologies
  • Research new products from trial through to commercialisation and improve product lines
  • Ensure that potential safety issues related to the project operator, the environment, the process and the product are considered at all stages.

Examples of work activities in specific sectors include:

  • Undertaking small and intermediate-scale manufacturing and packaging activities in pharmaceutical product development for clinical trial purposes
  • Developing new methods of safe nuclear energy production, including projects such as conceptual design, simulation and construction of test rigs, and detailed design and operations support.

Salary

According to a recent salary survey by the Institution of Chemical Engineers (IChemE), graduates earn a median salary of around £28,600.

The median salary for chemical engineers under 25 in the early stage of their careers is about £30,000, rising to a median salary of £54,000 for more experienced engineers.

Salaries for chartered chemical engineers can be significantly higher. For example, the median salary for chartered engineers with an undergraduate degree is around £78,500. Work in certain industries, for example, the finance, insurance and risk sector, or oil and contracting, can attract higher salaries.

Salaries vary according to a range of factors, such as your location - salaries for those working in London and the South East are typically higher than elsewhere. Other factors influencing salary levels include the sector you work in, the size and the nature of the industry, and whether you have chartered status.

Working hours

Working hours are typically 9am to 5pm, possibly with some extra hours. Jobs in processing and manufacturing may involve shift work, including evenings and weekends.

What to expect

  • Work may take place in a lab, office or processing plant. Development work may progress from lab to plant or construction site.
  • Safety is a high priority in chemical and nuclear-based industries, and hygiene is critical in food and drink production and water treatment. In certain circumstances, you'll need to wear safety or protective clothing.
  • Jobs are widely available and process plants are located in industrial areas throughout the UK and overseas.
  • Travel and overseas work depend on the sector and profile of the employing company. With many UK-based chemical companies, travel and overseas postings are only occasionally necessary, while overseas projects may be the norm if you work for a global manufacturer or consultancy.
  • Men and women in the early career category earn the same amount, but the gap widens from age 25 onwards. The largest gap is in the 45 to 49 age band, where women earn £27,500 less than their male counterparts.

Qualifications

You'll need a degree in chemical, process or biochemical engineering to become a chemical engineer. To gain chartered engineer status as your career develops, your degree should be accredited by the Institution of Chemical Engineers.

Once you've completed appropriate industrial experience and professional development, you'll then be able to apply to become chartered.
The following degree subjects may be particularly relevant:

  • Applied chemistry
  • Biochemical/process engineering
  • Biomedical engineering
  • Chemistry
  • Environmental engineering
  • Nuclear engineering
  • Polymer science/technology.

Several employers may accept an HND or foundation degree in the physical or applied sciences, although you might work at a lower level to begin with. You'll need to complete further qualifications if you wish to become chartered.
A number of employers and professional organisations offer financial sponsorship for students studying chemical engineering at university. Companies typically advertise sponsorship schemes on their websites.

 

Skills

You'll need to have:

  • An understanding of engineering principles and mathematics
  • Project management skills
  • Resource management skills
  • Oral and written communication skills
  • Analytical and problem-solving ability
  • The ability to work as part of a team
  • The capacity to motivate and lead a team
  • Strong IT skills
  • A careful and methodical approach with good attention to detail
  • Commercial and business awareness
  • Creativity and innovation

 

 

Work experience

Employers look for graduates with relevant work experience and may favour recruiting candidates from their own work placement schemes. These are generally vacation placements, typically lasting six to twelve weeks, or extended placements, which vary in length from six months to a year. This type of placement can offer the opportunity to work on a more extensive project in industry.
Undertaking a period of work experience will give you the opportunity to put into practice what you're learning on your course, learn about different areas of operation, manage small projects, develop soft skills in areas such as communication and problem-solving, and build up a network of contacts.
Some chemical engineering degree courses include a year out in industry. Many university departments offer help in securing an industrial placement.

Employers

Any company involved in the large-scale conversion of raw materials into a product needs chemical engineers.
Employers are as diverse as the products they produce and cover a range of industrial sectors, including:

  • Biotechnology
  • Business, management and consultancy
  • Chemical and allied products
  • Energy
  • Food and Drink
  • Materials
  • Oil and Gas
  • Pharmaceuticals
  • Process plants and equipment
  • Water.

There are also opportunities at companies that design and manufacture chemical process plants and equipment, although this may require mechanical engineering knowledge.
You could also work at engineering consultancy and contracting firms. In these roles, you're likely to design and commission a new plant or modify an existing one.

Look for job vacancies at:

Knowledge and Skills

Of course, as a materials engineer, you need to have a thorough understanding of materials and their components to an atomic level. This will differ according to the materials you are specialising in, but there are many skills that materials engineers need outside of their knowledge of science and mathematics. These less academic skills include:

  1. Analytical Skills and Problem Solving: This is at the heart of engineering – being able to apply your knowledge and expertise to solving real-world problems.
  2. Good Communication: Superb technical data is no use if you cannot present it, both in writing and orally, to fellow engineers and experts as well as those professionals who may not have your scientific knowledge.
  3. Commercial Awareness: Being aware of the needs of the market is useful for a materials engineer, particularly in a manufacturing setting. This may also transfer to an interest in a particular product or sector.
  4. Planning: You will need to be able to plan and prioritise your schedules and workload –as well as those of others - to meet specific deadlines and targets.
  5. Teamwork: You will need to be able to work with other experts, taking responsibility and ownership of your own tasks and working together make decisions.
  6. IT Skills: You will need to have a level of competency in I.T. to produce reports and presentations as well as for other aspects of your work.

Conclusion

Combining scientific and engineering knowledge with problem-solving and communication skills, materials engineering is a broad discipline with a range of career opportunities in a wealth of sectors.
Although the exact tasks differ according to industry, material used and the size of the organisation, there are still similarities across the roles. In essence, materials engineers work with different materials to improve their performance and create new materials to improve products and technologies.
This requires an understanding of the properties and behaviours of different substances, raw materials and products. Materials engineers will often specialise in certain materials including ceramics, composites, plastics, and metals.
As well as improving the durability, strength or other desirable properties of an item, materials engineers consider factors such as cost efficiencies and ease of processing and production.
The broad nature of the skills required for materials engineering means that it is a profession that is in demand in a range of industries, organisations and agencies.

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