igm Robotersysteme - Arm Robot AG - RTE 400 series (Austria)

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Description

More than 40 years of experience in the development of welding robots and planning of production plants appear in an extensive range of system modules. The main module is the igm robot series RTE 400.

Benefits, typical for igm robots:

  • Outstanding programming techniques with both the K6 programming teach pendant and the offline teaching system.
  • Large work zone and perfect welding access to seam positions due to an optimal axes geometry and mounting of the welding torch in the wrist axis, implemented as a hollow shaft. •All cables are inside the robot arms using hollow shafts.

The particular features of the RTE 400 modular robot system are the extremely slim robotic arms, optimized for weight and rigidity. For axes 2 and 4 there are available different lengths, the right range of movement can be selected for any application.

The highly dynamic, maintenance-free AC servo motors and outstanding characteristics of the joint construction of rigid cast aluminium guarantee a high rotational speed and quick acceleration on all axes. The motors are equipped with holding brakes, so there is no need for calibration after turning the robot off. The drive forces are transmitted by maintenance-free Cyclo gearboxes. Their use permits not only rapid positioning and high-precision path accuracy, but also keeps the number of parts used – and thus the number of replacement parts needed – low.

ARC WELDING IN HIGH PRECISION The robots are designed specifically for arc welding: one unique feature is that all the media needed for welding are directed first through the main axis and then through the hollow shaft into the wrist axis, allowing the welding torch to complete two full turns.


Characteristics

Type Robotic Arm  RTE 400 series
Number of axes 6 axes, 7 axes, 8 axes
Function pick-and-place, cutting, arc welding
Assembly
  • Ground
  • Robot column RFT with fixed side arm (side arm length: 1.5 to 2.5 m)
  • Robot Column RST with rotary arm (Arm length: 1.5 to 2.5 m)
  • Lifting column RSH for floor assembly or on rotary(module DM, lift: 1 to 3.5 m)
  • Lifting column RSH with cross slide TQA (carriageway: 1.5 to 3 m)
  • Floor track RTS for mounting one or more RS or RSH columns with cross and vertical slide (carriageway: up to 85 m)

Intended use Automotive industry
Type of protection on demand
Other characteristics
  • Arc-controlled seam tracking
  • iLS laser sensor
  • Automatic laser TCP-correction
  • Gas nozzle tracking with scanning of the simulated workpiece
  • tactile TCP-correction for localisation of parts and joints
  • Torch exchange
Maximum load --
Action Range --
 Repeatability --
 Operating temperature Max.: 45 °C (158 °F)
 Weight
  • Rotating device in swivelling C-frame: with a station load capacity of 300 to 4,000 kg
  • Compact system RSX: with rotary arm RST and L-manipulator RWM2 designed for welding systems with one or two stations, load capacity from 500 to 1,000 kg per station
  • Compact system RRMK: central gallows with rotary table and head-tail stock units, 2 stations, load capacity from 600 to 1,000 kg per station
  • Compact system RRMK/RP2: central gallows with rotary table and rotary tilting tables units RP2, load capacity 1,000 kg per station
  • Compact system P2W: pre-engineered 2-station robot cell with rotary table and head-tail stock units, load capacity 300 kg per station
 Maximum Travel not specified
Maximum speed not specified
Allowable Torque not specified
Relative humidity not specified
 Vibration not specified

 For more details download the PDF here


Advantages of igm offline teaching

  • Reduction of downtime by setting up programs during main production time.
  • Accessibility check and collision monitoring
  • Programming without risk of accident and with a clear view of seems difficult to access
  • Support through many automatic functions
  • Program setup with all functions corresponds to online programming
  • No additional training is necessary
  • Offline teaching can also be used as a training tool
  • CAD/CAM couplings with simple import of 3D-CAD workpiece data.
  • Support during the construction period with regard to suitable design for robotic use

Recommendations: Robot installation must be away from flammable or corrosive liquids or gases, electrical sources of interference

 

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