Fieldbus Foundation H1

 

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ISO/OSI Layer Model for Foundation

 

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HSE - High Speed Ethernet Topology

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User Application Blocks

There are three categories of function blocks:

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Resources Block: describes the characteristics of device, such as the name and serial number.

Transducer Blocks: are used to manage the input / output functions required, for reading the sensors, and implementing commands.

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Example of loops
Device 1 - Thermometer
Device 2 - Control valve

 

 

 

 

 

FF HSE Applications

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Function Block: provides to implement the control system. The execution of each Function Block and very carefully scheduled. There may be multiple function blocks in a single User Application

F.F. defines a standard set of ten Functions Block:

 Function Block Name Symbol
Analog Input AI
Analog Output AO
Bias B
Control Selector CS
Discrete Input DI
Discrete Output DO
Manual Loader ML
Proportional/Derivative PD
Proportional/Integral/Derivative PID
Ratio RA

 

 Fieldbus Device Definition

 

field7The functionality of a field device is determined by the arrangement and interconnection between blocks. The functions of the device are visible to the communication system via the Virtual Device described on side.

 

 

 

 

 

 

Fieldbus Device Definition

field8The top ("header") of the User Application Object searching a Directory (which is always the first "call" from the function block) which tries to "find" the other calls used in the Function Block.

 

 

 

 

 

System Management

Function blocks must be executed in precise and defined intervals in according to a correct sequence. The System Management synchronizes the execution of the Function Blocks and the communication of their parameters via bus; moreover, he takes care of other tasks, among which the automatic assignment of addresses to devices.

All configuration information required for System Management is available via the VFD objects of each device

 

Function Block Scheduling

field9During the basic LAS cycle, a predefined time is assigned to the various possible operations called by the Function Blocks; as can be seen from the figure, all operations take place in sequence and Token Pass communication is almost always allowed, with the exception of the time interval which the data destined for the various devices (LAS Macrocycle) are "published" on the bus.

 

 

 

Device Description

field10A fundamental and delicate characteristic that is required from the field bus is the "interoperability".
Such characteristic ensured by technology called "Device Description" used to extend the description of each object in the VFD, as shown in the figure.

DD can be thought of as like drivers that we are used for computer peripherals; means that contains a whole series of information that characterize the device precisely, and transform the virtual description contained in the VFD into a precise representation of the physical object.

The DD is written in a standard language, known as Device Description Language (DLL): a special program ("tokenizer") that translates the DLL's instructions into numbered strings, as you can see in the figure. A new device can be added simply by connecting it to the bus and providing the control system with the DD (supplied by the device manufacturer) of new device.

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System Configuration

The configuration of a fieldbus consists of two phases:

System design, which is simplified by the possibility of both using the traditional 4-20 mA connections, and connecting multiple devices to a single wire and finally entrusting control and I / O management functions to the devices, with reducing the number of controllers and interfaces.

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Configuration of the Devices takes place as shown in the figure by connecting the Function Blocks, an operation performed by software, that using the "virtual" description of the objects, rather than with "physical" connections.

 

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After carrying out this and other preliminary operations, the computer that manages the configuration sending the necessary information for each device connected to the fieldbus, and if present, delegates the control of the fieldbus to the Link Master.

Connections with others bus

A Linking Device is used to connect to a fast Ethernet (HSE) network.

An I/O SubSystem Device is used to interface with other buses, such as DeviceNet and Profibus.

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Benefits of the Foundation Fieldbus

Reduction of wiring, control and I / O devices, lower costs due to ease of configuration and management of the system, easier maintenance due to the lower number of variables and parameters that to be controlled, and to the greater number of information coming from the field bus and manageable at a high level.

 

Comparison between different fieldbus standards

   General Information
Field bus  Promoters Opening
 Profibus DP/PA Siemens  ASIC from Siemens and Profichip. Products from more than 300 companies 
 DeviceNet  Allen-Bradley 17 multinationals, 300 companies Open specifications. 
 ControlNet  Allen-Bradley Open specifications, 2 multinationals 
 Ethernet

DEC, Intel Xerox

 Large number of multinationals and products.
 Modbus Plus  Modicon Owner, requires a dedicated license / ASIC. 

Foundation Fieldbus

 Emerson, Yukogawa, etc Open specifications. 

 

Transmission method
 Field bus Communication method  Transmission properties  Data transfer size 

Profibus DP/PA

Master / slave, point to point

DP: 9.6, 19.2, 93.75,

187.5, 500kbps 1.5, 3,

6, 12 Mbps

PA: 31.25kbps

0-244 bytes

DeviceNet

Master/slave multi-master

500 kbps, 250 kbps,

125 kbps
8 bytes msg. variable with fragmentation for large packages 

ControlNet

Producer / consum. mod. device   5 Mbps  0-510 bytes variable

Ethernet

point to point 10, 100 Mbps 46-1500 bytes 

Modbus Plus

point to point  1 Mbps  Variable

Foundation Fieldbus

 Master / slave, point to point, multicast int.

31.25 kbps

 

Physical characteristics
 Fieldbus

Topologia

del network

Connections  Max nodes Max distance 

Profibus DP/PA

 Line, star, ring. Twisted fiber pair  127 nodes   100m between segments and 12
Mbps; 24km (fiber).

DeviceNet

Linear Twisted pair for signal and power  64 nodi  500m (employee baud rate) 6km with repeaters. 

ControlNet

 Line, star ring, tree or combination Coaxial and fiber.  99 nodi  1km coaxial 2 knots
250 m, 48 knots 3km fiber; 30 km
fiber with repeaters.

Ethernet

 Line, star, ring.  Coaxial, fiber, twisted pair. 1024 nodes  100m twisted pair, max 4 repeaters; fiber: 2.5km without switches, 50km with. 
 Modbus Plus  Linear Twisted pair.   32 nodes segments 64 max 500m per segment 
 Foundation Fieldbus  Bus, tree.  Twisted pair.   32 nodes  120m per segment 1.9Km 

 

31.25 kbit/s Intrinsically Safe System

Intrisic Safety is a method that ensures the safety of electrical components where flammable materials are present. Within the environment that is being considered, there are hazardous areas and safe areas.

Hazardous areas are those which flammable elements are present in the air (oil and its derivatives, coal, alcohol, flour, etc.).

The I.S. method it is proposed as an alternative to the traditional ones and guarantee the security in these areas.
With this method the flammable air can come into contact with the electrical equipment without any potential risk.

The system, consisting of an I.S. terminal for the risk area and an I.S. Interface for the safe area, it is not able to cause any risk of explosions in the air.

The electrical energy present in the hazardous area is limited to such a level, that any spark or hot surface is too weak to cause an explosion.

On the market there are many different components. the recomandation from the FF is that components must be compatible with a common connection bus.
The F.F has established some parameters for communication between devices

These specifications, derived from the IEC 1158-2 standard, and define eight types of devices for communication on the fieldbus, which is four are suitable for connection to an I.S fieldbus. in a risky area.

they are the: 111, 112, 121, 122 (with types 111 and 121 that are powered only by the bus, unlike the other two that have one or more power sources in addition to the one supplied by the bus).

These devices are characterized by the fact that they do not introduce any electric energy on the field bus, both during reception and transmission of the signals.

This happens thanks to the MAU (Medium Attachment Unit), which is a unit contained in the devices and which takes care of the transfer of signals (in reception and transmission),the bus is equipped with its own power supply.

In the figure below we can see a schematization of the system, as we are describing it. On the left side is the safe area, while on the right side the dangerous area, with the respective devices and two terminals on the ends, which are two simple resistances.

 

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There is a P power source and an I.S. interface. Note that, while the hazardous area they can be only between four types shown above, there are no type constraints in the safe area.

 

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There are two ways to prevent higher than expected values in the system, or through an I.S. barrier. or through a galvanic isolator. Both are mounted in the safe area, unless the certification allows installation in the hazardous area, even with the addition of protection techniques.

A typical I.S barrier, it consists a network where they are connected in parallel the zener diodes, resistors and protection fuses. Its function is to divert overvoltage or overcurrent to earth, before they can cause an explosion in the hazardous area.

 

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The output voltage from the power source must be coupled with the voltage which the I.S. it is able to operate, after that the zener diodes intervene to send the excess voltage to earth.

The galvanic isolator, it is made up of transformers or optical couplers, which allow a physical separation of the circuits, with a ensuring and more effective isolation

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