12. 2 TROUBLE SHOOTING

 Note that a correct installation, a precise set-up of instrumentation and the utmost care during pre-commissioning, enhance the machine operation, minimizing the risk of shutdowns and emergencies. However, when troubles are detected, it is extremely important to know the possible causes (and the remedies to be provided).

The following chart lists the most common failures, their possible causes and recommended remedies.

 TROUBLE  POSSIBLE CAUSE REMEDY 
Vibrations or abnormal compressor noise       Misalignment Remove coupling. Have driver run by itself. If it rotates without vibrations, the trouble could be caused by misalignment. To check alignment, refer to instruction book. 
Coupling failure Check condition of coupling 
Compressor rotor unbalance  Check to see if dirt is the cause, and, if necessary, rebalance
 Bearings worn out from dirt in the oil Check bearings and, if necessary, replace 
Stresses transmitted by gas pipes to casing resulting in misalignment Gas pipes should be properly anchored down to prevent excessive stresses on compressor casing. Sufficient elasticity should be given to gas pipes to allow for heat expansion 
Unbalanced coupling Disassemble coupling and check for unbalance 
Surge See that compressor operating conditions are kept far from surge point 
Machines working in the vicinity of compressor Insulate their foundations and increase elasticity of any connecting pipes
 Thrust bearing failure  Excessive axial thrust Make sure coupling is clean and assembled so that exces- sive thrust is not transmit- ted from the coupled driver to the compressor 
Improper lubrication Refer to section "Journal Bearing Failure"
 Oil seal ring failure   Misalignment and vibrations Refer to sections on vibrations 
 Dirty oil Check condition of filter and replace dirty cartridges. Check pipe cleanliness. 
Ring clearance incorrect Check clearance and, if necessary, correct. ‘
Insufficient oil pressure Check that the reference gas pressure does not drop below minimum.
Bearing failure Improper lubrication Make sure recommended oil is used. Periodically check that there is no water or dirt in the oil
Misalignment Check alignment and, if necessary, correct.
Bearing clearance incorrect Check clearance and, if necessary, correct.
Compressor or coupling unbalance Refer to sections on vibrations.

 

 

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