Water treatment plant

water treatment2 

The layer water coming from the production separators, having been in close contact with the oil, for this reason, cannot be released outside from oil plant without prior purification.

Purification consists of the following operations

  • Decanting
  • Filtration
  • Separation
  • Flotation

For Information: Part of the decantation already occurs in the production tank before the actual equipment. The filtration and separation take place in equipment called API Skimmers (see Fig.36), which consist of compartmented tanks where the oily water is scrolled slowly through lamellar filter packs, in this area the oil is separated from water and collected (recovered) and water is sent to the flotation unit.

The API Skimmer guarantees outlet water with an oil content of 20 -/+ 40 ppm compared to 1000 o 10,000 ppm. before entering the skimmer. European law, to release water into the environment must be a maximum of 5 ppm of oil only, so as the API Skimmer is not sufficient, the water is treated in the flotation unit (see Fig.37), a device where the oil removal through by air injection in the presence of foaming and demulsifying agents.

The foam that forms brings solid particles and oil droplets to the surface.
The outgoing water is clarified and de-oiled (the oil content varies from 1 to 5 ppm). Fig.38 shows a diagram of a water treatment plant with a flotation unit.
There is an alternative method for the disposal of layer waters and it is the reinjection of these waters into reinjection wells (at a depth of approximately 2000m, depending on the well). All oil companies always choose this solution to avoid errors.

It is a very valid solution but it involves various costs in addition to the necessary authorizations which are:

  • Injector Well Drilling
  • Storage Tanks
  • Reinjection Pumps
  • Studies and chemical treatments to avoid corrosion and/or incrustation phenomena.

 

water treatment1aFigure 36 - API Skimmers

 

floattingFigure 37 - Floating cell purifier

Details

  1. Shaft
  2. Transmission Drive
  3. Motor
  4. Air Inlet
  5. Way Out
  6. Disperser Hood
  7. Foam Device
  8. Weir edge
  9. Washing Chamber
  10. Disperser
  11. Rotor

 

 water treatment1bFigure 38 - Oily water treatment plant

Details

  1. Flash Separator
  2. Api Skimmer
  3. Flotation Facility
  4. Oil Recovery Pump

 

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